State-of-the-art manufacturing in Czechia
As the only manufacturer in the Czech Republic, we produce even the most complex large-format insulating glass on a fully automatic production line.
State-of-the-art manufacturing in Czechia
As the only manufacturer in the Czech Republic, we produce even the most complex large-format insulating glass on a fully automatic production line.
3.2 x 0
3.2 x 0
3.2 x 0
3.2 x 0
Max glass size
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Fully robotic elements
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Laser inspection
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The only one in Czechia
Robotic manufacturing
Ten steps, zero compromises
A fully automatic line, from the glass loader through cutting, grinding, laser inspection, and the robotic SuperSpacer, all the way to exit handling. Our production operates completely paperless. The management of individual processes and machines is secured by an ERP system, which minimizes the risk of errors caused by human factor.
01
Automated warehouse retriever
Sheets of base glass wait in the automatic rack warehouse. A manipulator with vacuum suction cups selects the required size, type of glass, or coating and transports it to the cutting table - without physical handling, without the risk of edge scratching.
Vacuum handling
Automatic selection
Large formats
01
Automated warehouse retriever
Sheets of base glass wait in the automatic rack warehouse. A manipulator with vacuum suction cups selects the required size, type of glass, or coating and transports it to the cutting table - without physical handling, without the risk of edge scratching.
Vacuum handling
Automatic selection
Large formats
02
Automatic cutting table
The CNC cutting table cuts the sheet precisely according to the digital manufacturing drawing. An algorithm optimizes the yield and minimizes waste. After cutting, the sheets are automatically broken off and moved further down the line - meanwhile, the operator inspects the cut quality and measures the diagonals.
CNC Cutting
Optimization
Minimal waste
02
Automatic cutting table
The CNC cutting table cuts the sheet precisely according to the digital manufacturing drawing. An algorithm optimizes the yield and minimizes waste. After cutting, the sheets are automatically broken off and moved further down the line - meanwhile, the operator inspects the cut quality and measures the diagonals.
CNC Cutting
Optimization
Minimal waste
03
Vertical CNC grinding machine
Quality is hidden in the details - the strength of the glass is determined primarily by the quality of the edge. The vertical CNC grinder polishes all sides in a single pass, always with consistent geometry. The pane can then enter the insulating glass and tempering process without tension.
Accuracy
Strength
Lifespan
03
Vertical CNC grinding machine
Quality is hidden in the details - the strength of the glass is determined primarily by the quality of the edge. The vertical CNC grinder polishes all sides in a single pass, always with consistent geometry. The pane can then enter the insulating glass and tempering process without tension.
Accuracy
Strength
Lifespan
04
Quality Control - Laser Scanner
After processing, all glass panes pass through a laser scanner that monitors the surface on a millimeter grid. Optical defects, microcracks, and point impurities are immediately displayed on the monitor, and the defective pane leaves the line before a finished insulating triple- or quadruple-glazed unit is created.
Laser scanner
100% Inspection
In accordance with EN 1279
04
Quality Control - Laser Scanner
After processing, all glass panes pass through a laser scanner that monitors the surface on a millimeter grid. Optical defects, microcracks, and point impurities are immediately displayed on the monitor, and the defective pane leaves the line before a finished insulating triple- or quadruple-glazed unit is created.
Laser scanner
100% Inspection
In accordance with EN 1279
05
Rotary station
Even invisible layers must be in the right place. The rotary station ensures the precise orientation of coated layers in insulating glass, so that the resulting glazing works exactly as designed.
Glass orientation
Process
Robotic manufacturing
05
Rotary station
Even invisible layers must be in the right place. The rotary station ensures the precise orientation of coated layers in insulating glass, so that the resulting glazing works exactly as designed.
Glass orientation
Process
Robotic manufacturing
06
Superspacer robotic applicator
The spacers must align perfectly - which is why we have a robot apply them. The flexible, warm-edge SuperSpacer is applied in a single, uninterrupted track, without joints in the corners and free from human error. The result: better tightness, longer lifespan of the triple/quadruple glazing, and a stable temperature profile around the entire perimeter.
Premium Super Spacer
Without connection in the corners
Warm edge spacer
06
Superspacer robotic applicator
The spacers must align perfectly - which is why we have a robot apply them. The flexible, warm-edge SuperSpacer is applied in a single, uninterrupted track, without joints in the corners and free from human error. The result: better tightness, longer lifespan of the triple/quadruple glazing, and a stable temperature profile around the entire perimeter.
Premium Super Spacer
Without connection in the corners
Warm edge spacer
07
Chamber filter press
It ensures the precise pressing of insulating glass to the required nominal thickness while simultaneously filling the cavity between the panes with an inert gas (argon), which improves thermal insulation properties.
Composition accuracy
Up to 99% gas filling
Precision
07
Chamber filter press
It ensures the precise pressing of insulating glass to the required nominal thickness while simultaneously filling the cavity between the panes with an inert gas (argon), which improves thermal insulation properties.
Composition accuracy
Up to 99% gas filling
Precision
08
Automatic gluing
External secondary sealing of large-format glass - only robotically. The robot mixes the two-component sealant in real time and applies it evenly along the entire perimeter, without bubbles or under-sealed areas. The joint is waterproof, UV-stable and supports even the largest glass in the frame.
2K Polysulfide
Robotic application
UV Stable
08
Automatic gluing
External secondary sealing of large-format glass - only robotically. The robot mixes the two-component sealant in real time and applies it evenly along the entire perimeter, without bubbles or under-sealed areas. The joint is waterproof, UV-stable and supports even the largest glass in the frame.
2K Polysulfide
Robotic application
UV Stable
09
CNC saw
A precise and clean cut is the foundation of every high-quality window. That is why we use technology supplied directly by Schüco to process Schüco profiles. No compromises.
Accuracy
Technology
Cleanliness
09
CNC saw
A precise and clean cut is the foundation of every high-quality window. That is why we use technology supplied directly by Schüco to process Schüco profiles. No compromises.
Accuracy
Technology
Cleanliness
10
CNC mill
An exact cut is followed by equally precise processing of each profile. That is why we use CNC technology supplied directly by Schüco, which ensures maximum accuracy in every detail.
Accuracy
Technology
Cleanliness
10
CNC mill
An exact cut is followed by equally precise processing of each profile. That is why we use CNC technology supplied directly by Schüco, which ensures maximum accuracy in every detail.
Accuracy
Technology
Cleanliness
Gallery
Production photographs
A view into the production hall - from the warehouse, through cutting, grinding, and the robotic SuperSpacer, all the way to dispatch.
Do you have a project with large-format glass?
We will prepare a price offer based on a simple drawing or project description.
We usually get back to you within 24 hours on business days.
We will prepare a price quote based on a simple drawing or project description. We usually get back to you within 24 hours on business days.
Contact
Let's start
your project
Let's get your project started. Write us or call us. We reply within 48 hours and we'll gladly show you reference projects similar to your intention.
Contact
Let's start
your project
Let's get your project started. Write us or call us. We reply within 48 hours and we'll gladly show you reference projects similar to your intention.